{"id":522,"date":"2016-10-24T21:50:36","date_gmt":"2016-10-24T21:50:36","guid":{"rendered":"https:\/\/cgindustrialglass.com\/industrial\/?p=522"},"modified":"2024-05-01T20:50:41","modified_gmt":"2024-05-01T20:50:41","slug":"tungsten-inert-gas-tig-welding","status":"publish","type":"post","link":"https:\/\/cincinnatigasket.com\/industrial\/tungsten-inert-gas-tig-welding\/","title":{"rendered":"Tungsten Inert Gas (TIG) welding provides high quality, accurate, fabrication capabilities to Cincinnati Industrial Glass’ services"},"content":{"rendered":"

Complete Tungsten Insert Gas (TIG) welding capabilities for challenging fabrications including thin to medium gauge carbon & stainless steel, aluminum, magnesium, and copper alloys.<\/h2>\n
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Our tungsten inert gas method welding staff has decades of experience with the efficient application of this challenging welding technology.\u00a0Contact us<\/a>\u00a0today for a prompt quote for your welding needs.<\/p>\n

\"tig-welded-assemblies\"<\/a>
TIG welded sub-assemblies<\/figcaption><\/figure>\n

TIG welded sub-assemblies in our shop, awaiting cleanup<\/p>\n

(Following from Wikipedia)<\/p>\n

Tungsten inert gas\u00a0(TIG)\u00a0welding<\/strong>, is an\u00a0arc welding<\/a> process that uses a non-consumable tungsten<\/a> electrode<\/a>\u00a0to produce the\u00a0weld<\/a>. The weld area is protected from atmospheric contamination by an\u00a0inert<\/a>\u00a0shielding gas<\/a>(argon<\/a>\u00a0or\u00a0helium<\/a>), and a\u00a0filler metal<\/a>\u00a0is normally used, though some welds, known as autogenous welds, do not require it.\u00a0 <\/span>A\u00a0constant-current<\/a>\u00a0welding power supply<\/a>\u00a0produces electrical energy, which is conducted across the arc through a column of highly ionized gas and metal vapors known as a\u00a0plasma<\/a>.<\/p>\n

The Tungsten Inert Gas method is most commonly used to weld thin sections of\u00a0stainless steel<\/a>\u00a0and non-ferrous metals such as\u00a0aluminum<\/a>,\u00a0magnesium<\/a>, and\u00a0copper<\/a>\u00a0alloys. The process grants the operator greater control over the weld than competing processes such as\u00a0shielded metal arc welding<\/a>\u00a0and\u00a0gas metal arc welding<\/a>, allowing for stronger, higher quality welds. However, TIG\u00a0is comparatively more complex and difficult to master, and furthermore, it is significantly slower than most other welding techniques. A related process,\u00a0plasma arc welding<\/a>, uses a slightly different welding torch to create a more focused welding arc and as a result is often automated.<\/p>\n<\/div>\n<\/div>\n

Operation<\/span><\/h2>\n
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\"Tungsten<\/a><\/p>\n

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Tungsten Inert Gas weld area<\/p>\n<\/div>\n<\/div>\n<\/div>\n

Manual gas tungsten arc welding is a relatively difficult welding method, due to the coordination required by the welder. Similar to torch welding, TIG\u00a0normally requires two hands, since most applications require that the welder manually feed a filler metal into the weld area with one hand while manipulating the welding torch in the other. Maintaining a short arc length, while preventing contact between the electrode and the workpiece, is also important.<\/p>\n

To strike the welding arc, a high frequency generator (similar to a\u00a0Tesla coil<\/a>) provides an\u00a0electric spark<\/a>. This spark is a conductive path for the welding current through the shielding gas and allows the arc to be initiated while the electrode and the workpiece are separated, typically about 1.5\u20133\u00a0mm (0.06\u20130.12\u00a0in) apart.<\/p>\n

Once the arc is struck, the welder moves the torch in a small circle to create a welding pool, the size of which depends on the size of the electrode and the amount of current. While maintaining a constant separation between the electrode and the workpiece, the operator then moves the torch back slightly and tilts it backward about 10\u201315 degrees from vertical. Filler metal is added manually to the front end of the weld pool as it is needed.<\/p>\n

\"Sight<\/a>
Sight glass frame showing TIG welding and spot welding<\/figcaption><\/figure>\n

This sub-assembly in our shop uses a combination of TIG welding and spot welding techniques<\/p>\n

Tungsten Inert Gas welders often develop a technique of rapidly alternating between moving the torch forward (to advance the weld pool) and adding filler metal. The filler rod is withdrawn from the weld pool each time the electrode advances, but it is always kept inside the gas shield to prevent oxidation of its surface and contamination of the weld. Filler rods composed of metals with a low melting temperature, such as aluminum, require that the operator maintain some distance from the arc while staying inside the gas shield. If held too close to the arc, the filler rod can melt before it makes contact with the weld puddle. As the weld nears completion, the arc current is often gradually reduced to allow the weld crater to solidify and prevent the formation of crater cracks at the end of the weld.<\/p>\n

\"Blast<\/a>
Starting a TIG welded blast-resistant window frame<\/figcaption><\/figure>\n

Getting started on a new fabrication \u2013 even with TIG, careful setup, clamping, and welding techniques are key to achieving straight assemblies built from long, thin sections.<\/p>\n

Applications<\/span><\/h2>\n

While the aerospace industry is one of the primary users of gas tungsten arc welding, the process is used in a number of other areas. Many industries use TIG for welding thin workpieces, especially nonferrous metals. It is used extensively in the manufacture of space vehicles, and is also frequently employed to weld small-diameter, thin-wall tubing such as those used in the bicycle industry. In addition, TIG\u00a0is often used to make root or first-pass welds for piping of various sizes. In maintenance and repair work, the process is commonly used to repair tools and dies, especially components made of aluminum and magnesium.\u00a0Because the weld metal is not transferred directly across the electric arc like most open arc welding processes, a vast assortment of welding filler metal is available to the welding engineer. In fact, no other welding process permits the welding of so many alloys in so many product configurations. Filler metal alloys, such as elemental aluminum and chromium, can be lost through the electric arc from volatilization. This loss does not occur with the TIG process. Because the resulting welds have the same chemical integrity as the original base metal or match the base metals more closely, TIG welds are highly resistant to corrosion and cracking over long time periods, making TIG the welding procedure of choice for critical operations like sealing\u00a0spent nuclear fuel<\/a>\u00a0canisters before burial.<\/p>\n

Quality<\/span><\/h2>\n
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\"\"<\/a><\/p>\n

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TIG\u00a0fillet weld<\/p>\n<\/div>\n<\/div>\n<\/div>\n

A built-up fitting assembly<\/p>\n

TIG\u00a0fillet weld<\/p>\n

Tungsten Inert Gas welding, because it affords greater control over the weld area than other welding processes, can produce high-quality welds when performed by skilled operators. Maximum weld quality is assured by maintaining cleanliness\u2014all equipment and materials used must be free from oil, moisture, dirt and other impurities, as these cause weld porosity and consequently a decrease in weld strength and quality. To remove oil and grease, alcohol or similar commercial solvents may be used, while a stainless steel wire brush or chemical process can remove oxides from the surfaces of metals like aluminum. Rust on steels can be removed by first\u00a0grit blasting<\/a>\u00a0the surface and then using a wire brush to remove any embedded grit. These steps are especially important when negative polarity direct current is used, because such a power supply provides no cleaning during the welding process, unlike positive polarity direct current or alternating current.\u00a0To maintain a clean weld pool during welding, the shielding gas flow should be sufficient and consistent so that the gas covers the weld and blocks impurities in the atmosphere. TIG\u00a0in windy or drafty environments increases the amount of shielding gas necessary to protect the weld, increasing the cost and making the process unpopular outdoors.<\/p>\n

\"TIG<\/a>
TIG welding for blast-resistant window frame<\/figcaption><\/figure>\n

Another assembly in process at Cincinnati Gasket<\/p>\n

The level of heat input also affects weld quality. Low heat input, caused by low welding current or high welding speed, can limit penetration and cause the weld bead to lift away from the surface being welded. If there is too much heat input, however, the weld bead grows in width while the likelihood of excessive penetration and spatter increase. Additionally, if the welding torch is too far from the workpiece the shielding gas becomes ineffective, causing porosity within the weld. This results in a weld with pinholes, which is weaker than a typical weld.<\/p>\n

If the amount of current used exceeds the capability of the electrode, tungsten inclusions in the weld may result. Known as tungsten spitting, this can be identified with\u00a0radiography<\/a>\u00a0and can be prevented by changing the type of electrode or increasing the electrode diameter. In addition, if the electrode is not well protected by the gas shield or the operator accidentally allows it to contact the molten metal, it can become dirty or contaminated. This often causes the welding arc to become unstable, requiring that the electrode be ground with a diamond abrasive to remove the impurity.<\/p>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

Complete Tungsten Insert Gas (TIG) welding capabilities for challenging fabrications including thin to medium gauge carbon & stainless steel, aluminum, magnesium, and copper alloys. Our tungsten inert gas method welding staff has decades of experience with the efficient application of this challenging welding technology.\u00a0Contact us\u00a0today for a prompt quote for your welding needs. TIG welded […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-522","post","type-post","status-publish","format-standard","hentry","category-cincinnati-gasket-and-industrial-glass"],"yoast_head":"\nTungsten Inert Gas Welding Serivces | Cincinnati Industrial Glass<\/title>\n<meta name=\"description\" content=\"Cincinnati Industrial Glass & Gasket offers Complete Tungsten Inert Gas (TIG) welding capabilities for challenging fabrications. 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